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Inside Nano Nuclear Zues reactor

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High-Assay Low-Enriched Uranium (HALEU) is emerging as a critical component for next-generation nuclear reactors.

With more than 20 U.S. companies developing these advanced reactors, the need for HALEU is urgent. The Department of Energy (DOE) predicts that more than 40 metric tons of HALEU will be needed by the end of the decade to support the deployment of new reactors. DOE is currently investigating methods to provide this fuel, including near-term solutions such as recycling spent nuclear fuel and advanced chemical processes.

James Walker, BEng, MSc, CEng, PEng, is a distinguished leader in nuclear engineering and energy innovation. As CEO and Board Member of NANO Nuclear, he brings extensive expertise and a distinguished track record in nuclear physics and engineering. Career highlights include leading the construction of the Rolls-Royce Nuclear Chemical Plant and the UK reactor core manufacturing facilities, and serving as UK Subject Matter Expert for Nuclear Material Recovery Capabilities.

In this first part of our interview with James, we delve into the safety features of microreactor technology and the significance of HALEU fuel. Walker, a key figure in advanced nuclear technology, provides insight into the stringent safety measures incorporated into microreactors and explains why HALEU is crucial to their operation.


Q: What safety features are integrated into your microreactor technology to ensure reliability and safety?

JW: Our microreactor technology incorporates multiple safety features to ensure reliability and safety. These include passive safety systems, such as passive cooling mechanisms that use natural circulation and convection to manage heat without relying on active mechanical components or external power. Additionally, gravity-driven shutdown mechanisms automatically insert control rods into the reactor core if power fails, ensuring safe shutdown. Inherent safety features include a negative temperature coefficient that reduces reactivity and power as temperature increases, preventing overheating.

The reactor core is also designed to self-regulate its power based on thermal expansion. Robust containment systems include double-walled containment and high-strength, leak-proof vessels to prevent the release of radioactive materials. Advanced control systems include redundant and diverse control systems to ensure safe operation even if one fails, and automated monitoring continuously monitors reactor parameters to detect and address deviations. Radiation shielding is provided by thick biological shields made of materials such as concrete, lead, or specialized composites to shield against radiation.

Emergency shutdown systems include scram systems for rapid insertion of control rods during emergencies and backup power supplies to keep critical systems operational during power outages. Security measures include physical security with reinforced structures and barriers to prevent unauthorized access and advanced cybersecurity measures to protect against digital threats.

The modular design of the reactors allows for easy maintenance and replacement of components, while fail-safe mechanisms ensure immediate shutdown and depressurization in the event of system failure. Environmental and operational safety features include low-pressure cooling systems and advanced materials that withstand high temperatures and radiation. Finally, regulatory compliance is maintained through adherence to international and national safety standards and regular audits and inspections.

Q: NANO Nuclear provides a reliable supply of HALEU fuel. Can you discuss the significance of HALEU in your operations and its advantages over other fuel types?

JW: HALEU is crucial for microreactor operations due to its improved performance. The uranium is enriched to between 5% and 20% U-235. It has a higher energy density than conventional low-enriched uranium (LEU) fuel, allowing for more efficient operation and greater energy production from a smaller fuel volume. This results in longer operational cycles and reduced refueling requirements. The compact reactor design enabled by HALEU supports portability and suitability for remote or off-grid locations. It also improves fuel utilisation by enabling higher burnup rates, meaning more fuel is consumed before it is replaced.

Compared to conventional LEU, HALEU offers better efficiency and performance. Compared to natural uranium, HALEU’s higher fissile material concentration eliminates low energy density issues. Compared to MOX (Mixed Oxide Fuel), HALEU’s easier manufacturing and fewer regulatory hurdles make it a more obvious choice. Specific advantages include improved safety and security, reduced refueling frequency, and lower waste generation in microreactor applications. It supports remote area applications and enables integration with renewable energy systems.


James Walker’s insights highlight the critical elements of safety and efficiency in microreactor technology. The advanced safety features, such as passive cooling systems and gravity-driven shutdown mechanisms, emphasize a strong focus on ensuring reliable and safe reactor operations.

Furthermore, the use of HALEU fuel offers remarkable improvements in energy density and operational lifetime, which are essential for the effective functioning of microreactors. These developments are fundamental to addressing safety and performance challenges, and clearly demonstrate how microreactor technology is developing within the broader energy sector.

Stay tuned for the second part of our interview with James Walker, where we’ll dive into the strategic role of portable microreactors in U.S. energy policy and their potential impact on the transition to cleaner energy sources. Don’t miss insights into how these innovations could transform energy security, support remote communities, and contribute to environmental goals.

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Bharat Amrutkal Trusr@NGO India.

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